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fully automatic sealing machines

inline capping induction sealing machine automatic medical bottles capper sealer line customized equipment

inline capping induction sealing machine automatic medical bottles capper sealer line customized equipment

The line including two main machine like model YX-SCM002 inline capping machine and model YX-IS1800 induction sealing machine;

The machines are suitable for capping-sealing medical bottles which is used in the analytical agent Lab use . The whole line can be equipped with

the auxiliary equipment like bottles turntable or the batch coding function.

As below there are basic data for the machines respectively :

Model YX-SCM002

model YX-SCM002 induction sealing.jpg

Production capacity  40-60 Caps /min
Cap size  10-50/35-140mm
Bottle diameter  35-140mm
Bottle height  38~300mm
Size(L×W×H)  1000×800×1200mm
Weight  350kg

Model YX-IS1800

induction sealing machinery.jpg

Rated voltage AC220V50/60Hz
Machine Net Weight 68kg   50kg
The maximum power 1800W
Cooling Method   
Cool Air/water double cooling way
Sealing diameter φ15-75mm 15MM-45MM  30MM-60MM
Bottle Height 20-180mm
Working methods continue working
Application Scope Large Patch of Production
Sealing speed 0-200 bottle/min
Packaging Dimension 1600*450*1500mm
Generator size  1450*410*1300mm   
Description Stainless Steel

Drawing of model YX-SCM002 inline capping machine:

drawing of induction sealing.jpg

inline capping machine.jpg

1

Bottles

2

Bottles fixing

3

Handle for adjust position

4

Friction Pulley

5

Stroke position module

6

Caps pressing Cylinder

7

Handle for positional

8

Capping adjusting module

9

Capping cylinder

10

Capping Motor

11

Controlling box

12

Hand wheel

 

 

 

 

Capping adjustment from A to Z

youtube video capping induction sealing.jpg

A.     Bottles fixing adjustment

1.   Loose the handle (3)

2.   Put the pre-fixed bottles(1

3.   Eyeball if the caps center is coincident with cylinder (9)center; once coincided fix the handle(3)

B.   Capping height adjustment﹒

1.   Loose the handle(7)

2. Adjust the handle(12) to make the capping friction wheel(4) bottom distance at 2mm to the caps bottom,fix the handle (7)

C.   Capping friction gaps adjustment:

CAPPING inline for bottles.jpg

1.   Close the air source

2.  Put the fixes caps between the friction wheels(4)

3.  Approach the caps by moving the friction wheel(4) to adjust the stroke module(5)screw (both sides should be symmetrical by eyeballing measurement).The right fas should be 2mm to 3mm for each side ;

D.   Capping cylinder height adjustment (according to caps samples)

1. Loose the screw(8) make the capping cylinder (9) protrude;

2. Leave the distance at 1mm-2mm from the capping nut to the tops of caps

3. Tighten the screw(8)

E.   Capping cylinder speed adjustment

1. Connect the supply power and air source to adjust the pressure setting for air pressure (standard 0.74mpa-0.6Mpa)

2. Adjust the capping time and capping interval (standard 1s to 1.5s) select the state as Manual ,Point the pedal switch to adjust the left-right friction wheel pneumatic speed ,finally it should make the speed at both speed at an equal level;

3. Adjust the capping cylinder speed 。

F.   Testing run of machine

1. Take out one product for the testing run of capping ; Refurbish the capper according to the capping effect;

2.  Adjust the torque according to the torsion force.

 

Drawing of model YX-IS1800 induction sealing machine:

drawing of induction sealing.jpg

1、Ammeter: Shows the current status during the operation of the whole machine.

2、Working indicator: Shows the working exceptional status

3、Overcurrent indicator: shows the abnormal working status.

4、Power control: power controller.

5、Protection reset: Recover the normal working status.

6、Power switch: Controls the power of the whole machine.

7、Voltmeter: Shows the voltage status during the operation of the whole machine.

8、Conveyor: bottles conveying.

9、Hand Wheel: adjustments for the different bottles height size.

10、Lift shelves:It used to fixed and rise or fall height and low function of sealing head.

11、Sealing head: Heats and seals the aluminum foil in the bottle cap.

12、The speed of adjustment: the adjustment speed of conveyor belt operation button.

13、Start Switch: Conveyor control switch.

Use method on induction sealing machine model YX-IS1800:

induction sealing.jpg

1、Bottles height size adjustment : Put the bottle under the “sealing head”, adjust the “hand wheel”, make sure the distance between the “sealing head” bottom and the bottle cover face at about 1-3mm, turn the “start switch” to “on” so that the conveyor belt starts running and let the bottles go across the belt to check whether they touch the sealing head. The smallest distance without tough is the best.

2、Adjust the speed of the conveyor belt with the “speed control” . The aluminum foil sealing is related to the belt speed and the power. Put some bottles on the belt, turn on the “power switch” and make the sealing test. The operation formally begins once bottles are sealed firmly.

3、Wait for the soft startup upon boot-strap and start the sealing 30 seconds later when the after the ammeter shows 3.2A.

4、Turn off “power switch” and “startup switch” in machine shutdown.

 

Videos of inline capping machine+induction sealing machine:

Bottles samples for capping+sealing

bottles samples.jpg

Wooden case packing for capping+induction sealing machine:

wooden case packing for perfume filling machine.jpg

®PENGLAI INDUSTRIAL CORPORATION LIMITED

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