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Electric manual instruction of vacuum emulsifier machine 350L for US customer

Vacuum Homogenizing Emulsification Machine 350L with digital load cell system
 

Instruction Manual

 

Please study this manual carefully before operating the machine, you are welcome to call our service department or check in our website for any inquires if you can not find any answer in this manual.

Operators must be well trained by our authorized technician before operating the machine. 

The instruction manual is only supplied for your reference. We will not give further notice if any alternation is made. We reserve the right to vary this manual without prior notice.

Please keep this manual carefully for future application. 

Content

Chapter 1. Main Structure……...…………………………………………………4  

Chapter 2. Working Principles..…………………………………………………..5

Chapter 3. Console Panel……..…………………………………………………..6

Chapter 4. Working Flow Chart..………….……………….……………………..7

Chapter 5. Technical Parameters..……………………….………………………..7

Chapter 6. Caution…………....…………………………………………………..8

Chapter 7. Installation, Commissioning and Maintenance…………...……..…..8

Chapter 8. Troubleshooting..…………………………………………………….10

Chapter 9. Electrical Schematics..…………………………………...………….11

Chapter 10. Hydraulic Pressure Schematic Chart..……………………………...12

Chapter 11. Accompanying Documents…………………………………..…….12

Chapter 12. Packaging and Shipping……...…………………………………….13

Chapter 1 - Main Structure

emulsifier vacuum for cream.jpg 

Structure statement

YX-VME350L vacuum emulsifying unit is mainly consisted of main pot, grease pot, water pot, electric control panel, hydraulic system, vacuum system as well as the framework. The main pot includes isotropic stirring pot, the Homogenizer unit and bidirectional mixing tools.

Chapter 2 - Working Principles

emulisifer.jpg

The material is preheated and stirred in water and grease pot, and then will be leaded into the homogeneous pot in vacuum situation by the conveyor pipe.

The material is stirred in the homogeneous pot. There is a Teflon scraper (scraper throughout to cater to pot shape, sweeping material sticking on the wall), unceasingly producing the new interface. The frame agitator and its reverse stirring leaf are operating by cutting, compressing and folding to stir and mix the materials which will flow down to the homogenizer. The high speed rotation of the rotor and stator will shear, shock the materials to be sheared in the shear cracks, producing the particles whose size is 200nm2μm. The pelletizing, emulsification, mixing, homogenizing and dispersion of the materials can be done in a very short time. Since the homogeneous pot is under the vacuum state, the bubbles generated in the material during the mixing process will be siphoned quickly. After the homogenizing finished, raise the pot lid and press the dumping button and the materials will flow from the pot to the outer container. (Or you can open the valve at the bottom of the pot and pressure valve to discharge the mixed material directly.

The heating temperature of the homogenous pot is displayed on the temperature controller located on the control panel. Homogeneous mixing and paddles stirring can be used separately or simultaneously. The isotropic frame and blend knife can be used at same time or separately. The homogenizing time can be changed according the material property and the time can be adjusted by customer via the control panel. Open the cleaning ball valve to clean the pot after work.

Chapter 3 - Console Panel

cream making process homogenizer.jpg

Instruction:

F Operator can set proper speed, temperature, pressure and emulsifying time based on the production process

F Press down the hydraulic switch before pressing switch to raise/lower the crossbeam

F Please follow the flow chart in Part 4 to operate the system.

Chapter 4 – Working Flow Chart

working flow chart for vacuum emulsifier.jpg

Chapter 5 - Technical Parameters

ITEM

PARAMETER

Power supply

220V60Hz

Emulsifying pot design capacity

380 L

Working capacity

300 L

Scraper stirring power

2.2 Kw

Stirring speed

085 rpm  (Adjustable)

Homogenizing power

7.5 Kw

Electrical heating power

12kw

Homogenizing rotating speed

02800 rpm  (Adjustable)

Water pot design capacity

280 L

Water pot working capacity

220L

Stirring power

0.75KW

Stirring speed

1400RPM

Electrical heating power

12kw

Overall machine size

2650×3480×3850(L×W×H)mm

Main machine size

2000×1335×2750(L×W×H)mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 vacuum emulsifier automatic.jpg

Chapter 6 – Caution

1.         Since the homogenizing cutter has a very high speed when operating, don’t run it in empty pot in case that parts overheat will effect the pot seal.

2.         Ground wire should be connected to the ground to make sure of the electricity safety.

3.         Homogenizer is running reversely when we look it from up view. Please jog to try to switch the motor when the motor is connected to electricity or after a long time without running. The stirring frame is turning reversely from the top view. Try to jog the agitator until it runs smoothly and then operate the homogenizer.

4.         Joggle the machine to check any unusual behavior of the agitator and scraper before running the machine in full speed. Eliminate machine errors immediately if they are existing.

5.         Make sure the pot lid, nozzle cover sealed properly before turning on the vacuum pump.

 

6.         Shut off the vacuum ball valve before turning off the vacuum pump.

7.         The vacuum pump can start operation when the homogenizing pot is well sealed. If the vacuum needs to be run under open air for special requirements, don’t run the pump over 3 minutes.

8.         Cut the power before any cleaning or maintenance of the machine

9.         Do not put your hand into the pot when the equipment is running.

10.     Stop the machine when unusual noise occurs. Check the machine thoroughly and fix the problem before re-starting the machine.

Chapter7 - Installation, Commissioning and Maintenance

1.         Connect the right power supply to the machine and make sure that the ground wire is connected to ground. Turn on the main power and the power indicator will light up.( Jog to try to switch the motor when the motor is connected to electricity or after a long time without running. The stirring frame is turning reversely from the top view. Try to jog the agitator until it runs smoothly and then operate the homogenizer. ).

2.         Connect all the hoses on the homogenizing pot in a right way (including overflow hoses, outlet hose and dumping hose).

3.         Make sure the pot lid, nozzle cover sealed properly before turning on the vacuum pump before taking out the vacuum. Close all valve ports on the lid and open the vacuum valve on the lid. Then turn on the vacuum pump and turn it off when the air is taken out. Close the vacuum valve at the time. (Please refer to the flow chart for details)

4.         Homogenizing cutting, scraper stirring: Turn on the homogenizing cutter and scraper frame after feeding the material into the isotropic pot. Joggle the motor and check the stirring scraper before start. If there is any errors, stop and machine solve the problems immediately before resetting.

5.         The vacuum pump can start operation when the homogenizing pot is well sealed. If the vacuum needs to be run under open air for special requirements, don’t run the pump over 3 minutes.

6.         Do not run the vacuum pump without material in the pot. Do not block the pump exhaust when running.

7.         Check and lubricate the bearings and other critical components regularly.

8.         Keep homogenizing pot clean. Wash the parts where the homogenizing pot is connected with the working fluids in every stop and change of materials, especially the cutting wheel and cutting sleeve on the head and sliding bearings, bushings within the homogeneous sleeve. After cleaned  and re-assembled, hand-turning impeller should be no clamping stagnation. Jog homogenizer motor to turn in the right way when pot lid and body flanges are relatively fixed. If no other abnormalities, the machine can start running.

9.         Cleaning standards are based on the material property and customers’ specific needs.

Chapter8 - Troubleshooting

Symptom

Cause

Solution

Vacuum can not be achieved

1.         Valves not closed; vacuum valve on pot lid is not open

2.    Seals were damaged

3.   Vacuum pump is not working

Close all valves

②Replace seals

③Check vacuum pump, Please seethe vacuum pump manual

Vacuum pump

can not generate Vacuum

1.         There is no working fluid in pump

2.         There is big vacuum leak spot

3.         Pump is turning in a wrong direction

① Check fluid.

② Check for leakage.

③ Rewiring the motor.

Homogenizing , stirring motor can not start or overload

1.         Power supply broken.

2.         Motor bearing damaged

3.         Homogenizing rotor burned out;

4.         Homogenizing head or stirring frame is jammed;

5.         Motor has short circuit inside

①Check wiring

②replace motor bearing

③Check if homogenizing rotor rotates smoothly

④Clear the jam

⑤Check motor coil

Scraper does not follow the wall or run with scratch Noise

1.         Stir frame is off center.

2.         Stir frame base is jammed;

3.         Stir frame is damaged

①Adjust the stir frame

②Clean up the base

③Replace damaged parts

Working fluid in vacuum pump flows into pot and Purifying equipment

The vacuum valve was not closed when shutting down the vacuum pump

①Turn off the vacuum valve before shutting down the vacuum pump

Chapter9 - Electric Schematics

electric diagram for vacuum mixer.jpg

 

Chapter10 - Hydraulic Pressure Control Valve

vacuum hydraulic pressure working principle.jpg

The hydraulic system has been adjusted properly. There is no need to adjust it by customer. If customer needs to adjust the speed of the lid and the main pot for special purpose, please adjust the valve according to the figure.
illustration for vacuum mixer hydraulic pressure part.jpg

 

11. Accompanying Documents

YX-VME350L Vacuum emulsifying machine manual

An instruction book of vacuum pump

An instruction book of frequency changer

Certificate of quality

 cream making process homogenizer.jpg

instruction for vacuum emulsifier.jpg

12. Packaging and Shipping

The machine should be packed with the film and wooden packing

No crashes and damages in transportation

The machine should be put in the clean and dry warehouse and make sure no corrosive gas around.

PENGLAI INDUSTRIAL CORPORATION LIMITED 

 


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